技術能力Technology
矽膠製造技術Silicone Manufacturing Technology
泓林企業擁有 LSR 液態矽膠射出成型與固態矽膠模壓成形兩大核心製程,搭配自有模具設計製造,提供一站式精密矽膠零件製造解決方案。HongLin commands LSR injection molding and solid silicone compression molding, backed by in-house tooling for complete one-stop precision silicone component solutions.
LSR 液態矽膠射出LSR Injection Molding
固態矽膠模壓成形Compression Molding
模具設計製造Tooling Design
製程技術Process Technology
LSR 液態矽膠射出成型LSR Liquid Silicone
Injection Molding
液態矽膠(LSR)射出成型採用 A/B 雙液自動混合系統,在密閉冷流道下精確控制配比,注入高溫模腔硫化成型,是目前矽膠精密製造的最高技術標準,特別適合醫療器材零件的高重複性精密生產。LSR injection molding uses a two-component auto-mixing closed cold-runner system for precise ratio control, injecting into a heated mold cavity — the gold standard for precision silicone manufacturing, especially for high-repeatability medical device component production.
冷流道設計確保幾乎零廢料,高度自動化支援 24 小時無人值守生產,大幅降低人為誤差,確保醫療級零件的批次一致性。Cold-runner design ensures near-zero scrap. High automation supports 24-hour unmanned operation, dramatically reducing human error and ensuring batch-to-batch consistency for medical-grade parts.
泓林配備多台全自動 LSR 射出機,確保每批次 ±0.01mm 的尺寸穩定性,符合醫療器材與汽車零件的嚴格公差要求。HongLin operates multiple fully automatic LSR units, ensuring ±0.01mm dimensional stability every batch, meeting strict tolerance requirements for medical devices and automotive components.
技術參數Parameter規格Value
射出重量Shot Weight
0.1g – 500g
邵氏硬度Shore Hardness
Shore 20A – 80A
最高模穴數Max Cavities
64-cavity
耐溫範圍Temp. Range
-60°C to +230°C
材料等級Material Grade
FDA / Medical / Auto
製程技術Process Technology
固態矽膠模壓成形Solid Silicone
Compression Molding
固態矽膠模壓將預先秤重的料餅置入模具,施壓加熱硫化成型。適合製造厚壁件、大型零件或需要金屬嵌件包覆的複合零件,是 LSR 射出的最佳互補製程。Compression molding places pre-weighed silicone blanks in an open mold and applies pressure and heat for vulcanization — ideal for thick-wall, large-format, and metal insert overmolded parts, perfectly complementing LSR injection.
傳遞成型(Transfer Molding)為升級版本,材料透過料井注入模穴,尺寸控制優於傳統壓縮成型,適合對精度要求較高的固態矽膠零件。Transfer molding offers better dimensional control, pushing material through runners into cavities for higher-precision solid silicone parts.
泓林可根據客戶零件特性推薦最適製程,並提供 LSR 射出與固態模壓的完整技術比較評估報告。HongLin recommends the optimal process for each part and provides complete LSR vs. compression molding technical comparison reports on request.
技術參數Parameter規格Value
壁厚範圍Wall Thickness
1mm – 30mm+
鎖模力Clamping Force
50 – 400 ton
邵氏硬度Shore Hardness
Shore 30A – 90A
耐溫範圍Temp. Range
-60°C to +250°C
最大零件尺寸Max Part Size
600 × 600mm
嵌件包覆Overmolding
支援Supported
自有模具In-House Tooling
模具設計,自主掌控Tooling Design,
Fully In-House
泓林企業擁有自有模具設計與製造團隊,從圖面審查、DFM 分析、模具設計、CNC 加工到試模,全程內部完成,確保交期與品質完全自主掌控,無需仰賴外部模具廠。HongLin's in-house tooling team manages the complete cycle — drawing review, DFM analysis, mold design, CNC machining, and T1 trialing — entirely internal, keeping delivery and quality under our full control.
所有客戶圖面及模具資料均受 NDA 保密協議保護。模具完成後所有權歸屬客戶,泓林僅負責日常維護管理。All customer drawings and tooling data are protected under NDA. Upon completion, mold ownership belongs entirely to the customer — HongLin handles maintenance only.
模具規格Tooling Spec說明Details
設計軟體Software
SolidWorks / AutoCAD
模具鋼材Mold Steel
P20 / H13 / S136
模具壽命Mold Life
500,000+ shots
模具所有權Ownership
客戶所有Customer Owned
接受格式File Formats
DWG / STEP / PDF